Wednesday, December 23, 2015

After the Master's degree

Part of the reason I have had difficulty keeping this blog updated is the fact that I have been working on my Master's Degree for the last year and a half. Finally, I have graduated, and I now have time for the things that I love.

My first priority after I graduated was to tidy up my garage to make it usable during the winter. I've never kept a clean workbench, and it was time to find places for things that I typically leave on the floor. I also received a set of shelves from some neighbors that I mounted over the workbench, so I have better storage.

Today, I did some minor work on the Martin and the Cromwell.

First, the Martin.
I'm not sure if I have mentioned this guitar much. This is a 1929 Martin Tenor guitar. It is in terrible shape, having been disassembled about 30 years ago and left in an attic with the parts wrapped in a newspaper. It sustained a bad hit to the bottom bass bout, and the front and back were very damaged as a result. I cut the damaged portion out today. It's scary to have to replace wood, but the damaged portion was pretty bad. I need to clean up the cuts. 

Cleaning up the cuts on the Martin will require some small sanding blocks. I'm making them today, with contact cement, wood blocks, and 100 grit sandpaper. It's really cold, so I know that it will take a while for these to be ready to use - perhaps a couple days of drying time will be necessary. 

9 mil thick gloves to keep the glue off my hands. 

The blocks are drying. Those are some short mismatched chunks of kingwood on the left - I figured that I won't be using it for anything else. Fancy!

A little weight to move things along.  
The Cromwell bridge is going to be a problematic reglue. The top is very bowed, and so it the bridge. There is no way to flatten it back out, so I have to create curved cauls for the reglue, so that I can back up the bridge properly. There is another issue though - the bridge plate is not behind all of the bridge, so there is a gap that also has to be supported. 



A bit of sander work creates a curved board that I can work with. I'll glue cork to this. 

I put a contour gauge in the guitar to see where the parts are. This guitar is ladder braced, which means that the braces go straight across the top, instead of in the x-pattern that other guitars use. 

I traced this on paper, and then used a magnet to locate the tall brace close to the bridge. This shows how much space I need to work with. 

I started gluing up the first layer, and realized that it will also take a day or two to dry, so I won't be able to add the thin strip that is needed for the part of the top where there is no brace or bridge support.